One‐Click Flow Transition Enables MnO 2 Crystal Phase Engineering for Enhanced Catalytic Oxidation of HMF to DFF

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Authors: Jialun He, Mengmeng Fu, Qing Wang, Chensheng Wang, Juan Deng, Jiacheng Liu, Qian Wang, Yue Wang, Jun Lu, Danfeng Jiang, X. Chen, Yingguo Li
+3 more Chao Yu, Yuanhai Su, Weidong Shi
Cited by: 1
References: 62

Abstract

ABSTRACT Traditional microreactors are limited by fixed flow regimes, which restrict their multifunctional applications in both catalyst synthesis and the production of high value‐added chemicals. Here, we introduce a click‐activated microreactor that enables a rapid and facile transition between laminar and turbulent flow modes through a switch‐like mechanism. In the context of laminar flow conditions, the reactor successfully synthesizes α‐MnO 2 catalysts, characterized by their substantial surface area and abundance of oxygen vacancies, with a concurrent reduction in energy consumption of 68.6%. Conversely, when switched to turbulent mode via a “click‐switch” operation, the reactor enhances mass transfer, enabling the efficient selective oxidation of 5‑hydroxymethylfurfural (HMF) to 2,5‑diformylfuran (DFF), achieving a DFF yield of up to 23.8 mmol/g/h, which was beyond the yield limit of conventional thermocatalytic oxidation. This innovative design overcomes the conventional “Single‐Purpose Reactor” paradigm, providing a versatile platform for integrated chemical manufacturing.

Fields of Study & Subjects

Catalysis for Biomass Conversion Innovative Microfluidic and Catalytic Techniques Innovation Oxidative Organic Chemistry Reactions

Publication details

Journal / source
Advanced Functional Materials
Publisher
Wiley
Volume
36
Issue
33
Publication date
13 January 2026
Language
EN