Atomic‐Level CuO x ‐CoO x ‐Pd Interfacial Engineering Enables Hierarchical Synergy for High‐Efficiency ORR Pathways and Boosted Power Output in Alkaline Fuel Cells

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Authors: Yang-Yang Hsu, Ching‐Hua Fan, Kuan‐Wen Wang, Kuang‐Kuo Wang, Nozomu Hiraoka, Hirofumi Ishii, Ting‐Shan Chan, Po‐Chun Chen, Tsan‐Yao Chen
Cited by: 1
References: 40

Abstract

ABSTRACT The sluggish kinetics of the oxygen reduction reaction (ORR) and the high cost of Pt‐based catalysts remain major barriers for alkaline fuel cell (AFC) technologies. Here we report a Cu‐decorated CoO@Pd catalyst in which atomic‐to‐subnanometer CuO x species reconstruct the Pd‐Co‐Cu heterointerface and enable a cooperative multi‐site ORR pathway. Structural and spectroscopic analyses reveal that low Cu loading produces atomically dispersed CuO x motifs that enrich oxygen vacancies (O V )s, preserve metallic Pd, and stabilize oxygen‐deficient Co 3 + centers. Operando PFY‐XANES/EXAFS further uncovers a synergistic mechanism in which O V s around Cu serve as rapid O 2 activation sites, Pd mediates lateral *O ads spillover, and O V s around Co act as the primary *O ads reduction centers. This division of labor maximizes four‐electron ORR kinetics, yielding a on‐set potential of 0.935 V and a mass activity (MA) of ∼1.6 × 10 4 mA mg Cu − 1 without decay for 50k potential cycles, surpassing commercial Pt/C by over two orders of magnitude. When integrated into AFCs, the optimized catalyst (CPCu‐1) delivers a peak power density of ∼430 mW cm − 2 , approximately 60% higher than Pt/C, and exhibits a characteristic three‐stage durability governed by dynamic CuO x ‐CoO x interface reconstruction. These findings establish atomic CuO x interface engineering strategy for designing high‐performance, noble‐metal‐efficient ORR catalysts.

Fields of Study & Subjects

Electrocatalysts for Energy Conversion Advancements in Solid Oxide Fuel Cells Nanoporous metals and alloys

Publication details

Journal / source
Advanced Science
Publisher
Wiley
Volume
13
Issue
48
Pages
e76006–e76006
Publication date
4 June 2026
Language
EN