Electrochemical Recycling of Lithium‐Ion Battery Cathodes for Scalable and Sustainable Metal Recovery

Read full text
Authors: Dazhi Yao, Long Ji, Yonggang Jin
Cited by: 5
References: 101

Abstract

The accelerating accumulation of spent lithium‐ion batteries (LIBs) poses both a promising resource opportunity and a pressing recycling challenge. While pyrometallurgical and hydrometallurgical recycling routes are technologically mature, they are energy‐ and reagent‐intensive, generate secondary pollution, and fail to preserve cathode structures for direct reuse. In contrast, electrochemical recycling is emerging as a transformative alternative, leveraging electricity as a clean and tunable “reagent” to enable indirect recycling via metal dissolution and selective recovery, and direct regeneration via relithiation under mild conditions. This approach offers high efficiency in recovery and short technology chain while significantly reducing chemical consumption and waste generation. However, its industrial deployment remains in early stages due to stability and scalability challenges. This work systematically evaluates key electrochemical strategies: electrochemical leaching, direct electrodeposition, selective ion separation, direct electrochemical relithiation, and molten‐salt electrochemical strategies. Beyond summarizing recent advances, we critically examine how interfacial design, including slurry‐electrode interactions, side‐reactions, mediator and membrane stability, affects efficiency, selectivity, and durability, as well as reactor design for the scale‐up production. We also assess techno‐economic feasibility and scale‐up bottlenecks, and outline a forward‐looking roadmap integrating operando characterization, interfacial design, and continuous‐flow reactors to advance low‐carbon, scalable electrochemical recycling for a circular LIB supply chain.

Fields of Study & Subjects

Extraction and Separation Processes Molten salt chemistry and electrochemical processes Membrane-based Ion Separation Techniques

Publication details

Journal / source
Advanced Energy and Sustainability Research
Publisher
Wiley
Volume
7
Issue
4
Publication date
1 April 2026
Language
EN