Constructing Robust Cl‐Bridge for Ultrafast Leaching of Spent Cathodes in 180 s

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Authors: Dan Zhang, Rui Huang, Kunpeng Li, Jing Tan, Xiangyu Yan, Zhang Lin, Wenchao Zhang, Liyuan Chai
Cited by: 1
References: 37

Abstract

ABSTRACT Reductive coordination medium, especially Cl − , play a pivotal role in leaching processes for spent batteries recycling. However, poor mass transfer and limited reducibility of the reactive species often lead to sluggish leaching kinetics of critical metals. Herein, we propose a strategy to construct a robust chloride bridge that enhances the enrichment and reactivity of Cl − at the solid–liquid reaction interface. Based on this, the developed recycling system with a Cl‐SO 3 H bridge achieves complete leaching of Li, Ni, Co, and Mn within just 180 s. Specifically, the sulfur atom in the sulfonic acid group exhibits a high electron‐donating ability, which enhances the nucleophilicity and reducing capacity of Cl − within this bridge. This facilitates rapid migration and coordination of Cl − with metal ions on the spent cathode surface, accelerating the cleavage of metal─oxygen bonds. Furthermore, a closed‐loop recycling route based on solvent regeneration and reuse was designed in this work. Compared with conventional hydrometallurgical processes, this system improves the overall economic efficiency of spent battery recycling by nearly fourfold while halving carbon emissions.

Fields of Study & Subjects

Extraction and Separation Processes Molten salt chemistry and electrochemical processes Membrane-based Ion Separation Techniques

Publication details

Journal / source
Angewandte Chemie International Edition
Publisher
Wiley
Volume
65
Issue
24
Pages
e2577325–e2577325
Publication date
26 April 2026
Language
EN