Sandwich‐Structured PI‐FPU/Celgard/PI‐FPU Separator for Long‐Life Room‐Temperature Sodium–Sulfur Batteries

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Authors: Xiaoguang Jiao, Chao Yang, Kaixuan Ma, Suyu Ge, Caihong Feng, Qingze Jiao, Yun Peng Zhao
Cited by: 1
References: 46

Abstract

The shuttle effect of polysulfides and the piercing of dendrites severely limit the cycling stability and safety of room‐temperature sodium–sulfur (RT Na–S) batteries. To address these challenges, a sandwich structure separator was designed and prepared by electrospinning a fluorinated polyurethane copolymerized polyimide (PI‐FPU) fiber membrane and assembling it on both sides of a commercial Celgard separator (PI‐FPU/Celgard/PI‐FPU). The external PI‐FPU fiber layers synergistically suppress the polysulfide shuttle through the physical confinement combined with chemical anchoring. Meanwhile, the toughness of the PI‐FPU membrane and the high mechanical strength of the Celgard substrate create a robust and flexible structure that effectively inhibits dendrite penetration. In addition, the inherent thermal stability and heat resistance of the PI‐FPU material enhance the battery's resistance to thermal runaway and fire. Due to these advanced structural features, the sodium‐symmetric cell with the PI‐FPU/Celgard/PI‐FPU separator achieves stable cycling for over 1000 h at a current density of 1 mA cm −2 . The assembled RT Na–S battery maintains a high discharge specific capacity of 555 mAh g −1 after 1500 cycles at 3 A g −1 . This work provides a feasible strategy for developing high‐safety and long‐life RT Na–S batteries.

Fields of Study & Subjects

Advanced Battery Materials and Technologies Thermal Expansion and Ionic Conductivity Advanced Battery Technologies Research

Publication details

Journal / source
ChemSusChem
Publisher
Wiley
Volume
19
Issue
1
Pages
e202502429–e202502429
Publication date
1 January 2026
Language
EN