Mechanical field control in electron beam powder bed fusion: Dual effect of heat accumulation and melting strategies based on equivalent infinite cooling time interval

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Authors: Yuchao Lei, Yufan Zhao, Kenta Yamanaka, Yi Zhang, Xin Lin, Akihiko Chiba
Cited by: 3
References: 18

Abstract

Mechanical field control in powder bed fusion is critical in mitigating distortion and cracking by reducing residual stresses, and enhancing mechanical properties by regulating dislocation structures. However, achieving these while preserving optimal melt region dimensions for desired build quality and microstructures remains challenging due to the inherent positive correlations among input energy, melt region and heat-affected zone (HAZ) dimensions, and residual stresses and strains. This study establishes a framework for effectively manipulating residual stresses and strains in melt region and HAZ, on the premise of preserving melt depth with error margins

Fields of Study & Subjects

Additive Manufacturing Materials and Processes Molten salt chemistry and electrochemical processes High-Temperature Coating Behaviors

Publication details

Journal / source
Acta Materialia
Publisher
Elsevier BV
Volume
309
Pages
122125–122125
Publication date
14 March 2026
Language
EN