Configuration-driven microplastic fate in full-scale sewage sludge treatment and opportunities for system-level mitigation

The accumulation of microplastics (MPs) in sewage sludge has major implications for land application and biosolid sustainability. We assessed microplastics across three wastewater treatment plants with different sludge line treatment configurations to determine how thickening, digestion, and dewatering shape the particle abundance, size, and polymer profiles. The study observed that the treatment process configuration strongly influenced the fate of microplastics. The Microplastic concentrations ranged from 617 to 936 MP/g of dry solids. Most of the particles were predominantly fibrous and mainly within the >10–100 μm range, however, in dewatered sludge, the proportion of fragments became dominant. Polymer-specific analysis showed that configurations in which WAS entered the treatment train at later stages promoted the enrichment of low-density polymers, such as polyethylene (PE) and polypropylene (PP), particularly in the fine-particle fraction. Although PE dominate across all stages, polyvinyl chloride (PVC), polyurethane (PU), and polyethylene terephthalate (PET) exhibited preferential retention during digestion and dewatering. Moreover, despite operational differences, the final dewatered sludge converged at similar concentrations, dominated by fine MPs (