Advanced frugal methodology for accessible precision materials processing and characterization

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Authors: Jun Hyun Park, Ho Jun Jin, Simon Kim, Su Eon Lee, Young Chun Ko, Jang Hwan Kim, Bong Hoon Kim
Cited by: 1
References: 40

Abstract

• Frugal toolkits reduce sunk-cost risk, broaden access to early-stage validation, and support both resource-limited and well-funded labs. • Fan motor–based spin coating strategy implements uniform thin films at a significantly lower cost comparable to commercial systems. • Common tack enables reproducible nanoindentation, providing consistent localized mechanical property assessment. • Diamond cutter-patterned trenches effectively guide block copolymer self-assembly to form ultrafine patterns with dimensions comparable to those of high-cost optical lithography. Frugal science offers transformative potential by democratizing access to scientific research through the replacement of specialized, high-cost laboratory instruments with accessible, low-cost alternatives. In this study, we introduce three universal advanced frugal toolkit that enable the cost-effective validation of experimental concepts across diverse engineering disciplines. We demonstrate that a repurposed household fan motor functions as an effective spin-coater substitute, exhibiting angular velocity stability that yields thin films with uniformity and morphology comparable to commercial systems. Furthermore, we establish that a common tack can be employed for nanoindentation to induce reproducible localized plastic deformation, facilitating the reliable comparative assessment of surface mechanical properties. Additionally, we show that diamond cutter-scribed guide trenches on silicon substrates successfully direct the graphoepitaxy of block copolymers, producing highly ordered nanopatterns comparable to those achieved by advanced EUV lithography. These accessible advanced frugal methods preserve critical performance characteristics while significantly lowering financial and logistical barriers, thereby supporting rapid prototyping, risk-averse decision-making, and inclusive innovation in both resource-limited and well-funded research environments.

Fields of Study & Subjects

Block Copolymer Self-Assembly Organic Electronics and Photovoltaics Fluid Dynamics and Thin Films

Publication details

Journal / source
Materials & Design
Publisher
Elsevier BV
Volume
262
Pages
115525–115525
Publication date
20 January 2026
Language
EN