Machine learning-driven design of refractory high-entropy alloys with high performance of hardness and corrosion resistance

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Authors: Tao Wu, Ruiquan Wang, Guang Chen, Yajun Yin, Yanbin Shen, Changxin Lei, Huayong Zhao
Cited by: 6
References: 57

Abstract

• An ML framework enables dual-property design of RHEAs with high hardness and corrosion resistance. • Interpretable ML identifies key electronic and geometric features governing the properties. • Three novel RHEAs were experimentally validated with high prediction accuracy (>85 %). Refractory high-entropy alloys (RHEAs) show great promise for extreme environments, but their development is hindered by the vast compositional space and the challenge of balancing multiple properties. This study presents an integrated machine learning (ML) framework for the efficient design of RHEAs for achieving both high hardness and excellent corrosion resistance. A comprehensive dataset was constructed, and multitask learning with tree-based ensemble algorithms was employed to develop predictive models for hardness, corrosion potential (E corr ), and corrosion current density (I corr ). The models are trained for a narrowly defined Nb-Mo-Ta-W-V compositional space. Data from 36 publications were processed, with E corr cleaned systematically and I corr purified electrochemically, yielding final datasets of 157(hardness), 93(E corr ), and 187(I corr ) entries. Shapley additive explanations (SHAP) analysis revealed key descriptors, such as the d-electron concentration, average electronegativity, average melting point, and mixing entropy for hardness and the difference in the atomic size (δr) and electronegativity (Δχ) for corrosion resistance. The optimized models demonstrated high predictive accuracy (R 2 was 0.91 for hardness and 0.83 for E corr and I corr ). Three novel RHEAs were designed and experimentally validated, the results revealed excellent agreement between the predicted and measured properties, with accuracies > 85 %. This work presents a robust ML-driven paradigm for multiobjective optimization of RHEAs.

Fields of Study & Subjects

High Entropy Alloys Studies Hydrogen embrittlement and corrosion behaviors in metals High-Temperature Coating Behaviors

Publication details

Journal / source
Materials & Design
Publisher
Elsevier BV
Volume
263
Pages
115548–115548
Publication date
23 January 2026
Language
EN