Enhancing machining efficiency: Integrating machine-learning-based cutting tool condition monitoring in industrial application

Read full text
Authors: Peter M. Simon, Max Werrel, Maximilian Berndt, Tim Reeber, Jens Henninger, Ralph Traphöner, Matthias Klar, Benjamin Kirsch, Hans-Christian Möhring, Jan C. Aurich
Cited by: 1
References: 15

Abstract

In industrial practice, cutting tools are often changed early to maintain process reliability, which results in increased tool costs and unused potential. Machine learning (ML) based tool condition monitoring can be used to detect tool wear and reduce the risk of tool failure; facilitating longer tool operation times. However, these models have not found widespread use in industrial practice. Therefore, this paper presents an approach on how ML models can be integrated into the business models of tool manufacturers. It is shown how anomaly detection models and the prediction of remaining useful life serve as the foundation for this purpose.

Fields of Study & Subjects

Advanced machining processes and optimization Machine Fault Diagnosis Techniques Digital Transformation in Industry

Publication details

Journal / source
Procedia CIRP
Publisher
Elsevier BV
Volume
138
Pages
381–386
Publication date
1 January 2026
Language
EN