Thermal process monitoring for layer adhesion by tracking nozzle position in material extrusion

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Authors: Julie Dupas, Christer W. Elverum, Sean H. Sasson, Sindre W. Eikevåg
Cited by: 1
References: 23

Abstract

ABSTRACT: We present a thermal process-monitoring system for MEX tracking layer temperature as a proxy for interlayer adhesion. Python-based hottest-point tracking by infrared thermography is implemented on a chamber-heated desktop printer to track nozzle movements and measure the temperature field millimeters ahead of deposition logging the results on a CSV file. We quantify accuracy versus camera distance (Δd=73mm) and probe radius (R2-R5). Where R3-R4 provided just a ΔRMSE of 1.52°C suggesting R3 as the optimal distance. The results can inform mechanical properties in load-bearing AM applications.

Fields of Study & Subjects

Additive Manufacturing Materials and Processes Additive Manufacturing and 3D Printing Technologies Thermography and Photoacoustic Techniques

Publication details

Journal / source
Proceedings of the Design Society
Publisher
Cambridge University Press (CUP)
Volume
6
Pages
1881–1890
Publication date
2 July 2026
Language
EN