Upcycling Waste Etchant into a Doped-Cu 2 O Electrocatalyst for Efficient Acetoxime Synthesis from Nitrate and Acetone
Abstract
The electronics industry generates substantial quantities of waste etchant, which is a hazardous stream rich in heavy metals. Conventional recycling techniques typically produce low-value materials, failing to recover the inherent chemical potential. This study presents an upcycling strategy that converts copper from hazardous waste etchant directly into a highly active (Pb,Mn)-doped Cu 2 O electrocatalyst. This catalyst exhibits exceptional activity for C–N coupling between nitrate pollutant and biomass-derived acetone to produce acetoxime, a valuable chemical, with 97.94% selectivity. Advanced spectroscopic techniques and density functional theory calculations reveal that such high activity originates from the synergistic effect of Pb/Mn-doping and oxygen vacancies in the catalyst, which facilitates the formation of the *NH 2 OH reaction intermediate via an • H-mediated hydrogenation process. Techno-economic analysis confirms a substantial profit of over $1500 per ton of acetoxime produced. The general applicability of this methodology is demonstrated by its successful extension to 31 distinct industrial waste sources. This work establishes a waste-to-wealth paradigm, offering a sustainable route for electronic waste valorization and the advancement of green chemical synthesis.
Fields of Study & Subjects
Ammonia Synthesis and Nitrogen Reduction
Nanomaterials for catalytic reactions
Environmental remediation with nanomaterials
Publication details
- Journal / source
- Environmental Science & Technology
- Publisher
- American Chemical Society (ACS)
- Volume
- 60
- Issue
- 3
- Pages
- 2801–2812
- Publication date
- 15 January 2026
- Language
- EN