Direct Photopatterning on Polysulfide Polymers for Engineered Surfaces and Anti-Counterfeiting Technology

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Authors: Abigail K. Mann, Leo C. James, Harshal D. Patel, Iliana Delcheva, Melanie MacGregor, Sara Jane Fraser-Miller, Jason R. Gascooke, Pankaj Kumar Sharma, Chiara Neto, Christopher T. Gibson, Justin M. Chalker
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Abstract

Laser modification of polymer surfaces is critical in many contexts, including self-cleaning materials, microelectronics, and biomedical research. Despite their utility, accessing these modified polymers requires expensive or complex materials and multistep fabrication, masking, and washing processes. Here, we present a simple and direct laser writing method for creating diverse, stable, and highly complex patterns on a polysulfide polymer made by inverse vulcanization. The key innovation is the spatial engineering and patterning of the polymer surface by precise control of the laser irradiation time. The polymer's vitrimer-like S-S bond network preserves complex surface patterns with high fidelity and long-term stability. Motifs such as lines, dots, channels, grids, teardrops, checkerboards, and fish scales were reliably and repeatedly created, highlighting the material's robust and versatile patterning capabilities. Hierarchical patterns could also be achieved by combining nanoscale hot-press templating with laser modification. This patterning versatility allows modulation of hydrophobicity, templated self-assembly of gold particles, and precise micrometer-scale optical structures, including diffraction elements and dynamic optical barcodes, with potential for anti-counterfeiting applications.

Fields of Study & Subjects

Additive Manufacturing and 3D Printing Technologies Synthesis and properties of polymers Material Properties and Applications

Publication details

Journal / source
ACS Applied Materials & Interfaces
Volume
18
Issue
35
Pages
48351–48358
Publication date
28 August 2026
Language
EN