Perovskite solar cells with enhanced thermal fatigue resistance under extreme temperature cycling

Metal halide perovskite solar cells combine high power density with low-cost manufacturing, but durability under repeated extreme temperature cycling remains insufficiently understood. We investigate thermal fatigue under cycling between -80 °C and +80 °C as an accelerated stress protocol. Mismatched thermal expansion between the perovskite absorber and glass substrate induces biaxial tensile strain, leading to degradation at the substrate-perovskite interface and within grain boundaries. To mitigate these failure modes, we introduce a co-additive molecular strategy based on lipoic acid, dihydrolipoic acid, and a sulfonium-based derivative to enhance interfacial adhesion, while in situ polymerization during annealing reinforces grain-boundary cohesion. This dual reinforcement improves robustness and performance, achieving stabilized efficiencies of 26% under standard solar illumination. Devices retain 84% of initial efficiency after 16 extreme temperature cycles. Our experiments reveal that thermal exposure duration is more critical than cycle number, with most degradation occurring during initial cycles.