Electrochemically mediated disproportionation for selective formaldehyde upcycling in acid

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Authors: Yun Song, Zhaohua Zhu, Tridip Das, Aarya D. Riasati, Jianjun Su, Weihua Guo, Yong Liu, Geng Li, Yinger Xin, Qiang Zhang, Mingming He, R. Wang
+8 more Rui Xue, Shenlong Zhao, Chuan Xia, Ben Zhong Tang, Marc Robert, Xin Eric Wang, William A. Goddard, R. Ye
Cited by: 2
References: 70

Abstract

Abstract Formaldehyde (FA) electrolysis is attractive for paired production of value‑added chemicals. However, conventional electrolysis adopts alkaline electrolytes, which triggers FA self-disproportionation and severe feed loss. Here we introduce a sustainable and selective strategy for valorizing FA through electrochemically mediated disproportionation in acidic electrolytes. By leveraging a dual-electrode system consisting of a hydrophobic copper tetraminophthalocyanine layer (CuTAPc-layer) cathode and a Pt 2 Ru bimetallic anode, we efficiently convert FA into methanol and formic acid at high Faradaic efficiencies of 93.2% and 91.3%, respectively. Compared with alkaline FA oxidation, which can lose up to 76% FA and complicate downstream separation, the acidic system suppresses side reactions to ensure high product purity. Mechanism studies reveal that the hydrophobic microenvironment of CuTAPc-layer suppresses hydrogen evolution, while the stronger oxophilicity of Pt 2 Ru enhances FA activation and lowers the key deprotonation barrier for FA oxidation. The integrated device demonstrates application potential in polyoxymethylene upgrading, delivering 374.2 mA at 4 V with ~90% single-pass conversion, establishing a scalable and eco-friendly electrochemical pathway for chemical upcycling.

Fields of Study & Subjects

Catalysis for Biomass Conversion Electrocatalysts for Energy Conversion Advanced oxidation water treatment

Publication details

Journal / source
Nature Communications
Publisher
Springer Science and Business Media LLC
Volume
17
Issue
1
Publication date
18 March 2026
Language
EN