End milling cutting force model considering tool path radius under partial engagement

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Authors: zeyu zhou, Liqiang Zhang, Meihua Zhang, Yichen Jiang
Cited by: 0
References: 10

Abstract

Abstract With the advancement of tool path planning, milling trajectories have evolved beyond straight lines. Since tool path geometry strongly influences milling forces, this study develops a unified prediction model incorporating both tool path radius and cutting width—factors often neglected in previous research. Based on geometric modeling, discretized cutting elements, and oblique cutting theory, the model achieves theoretical computation of milling forces under linear and circular paths. Simulation results show that path radius notably affects the magnitude and direction of milling forces, confirming the model’s accuracy and applicability. The findings provide theoretical guidance for optimizing tool path parameters in complex surface machining.

Fields of Study & Subjects

Advanced machining processes and optimization Engineering Technology and Methodologies Advanced Numerical Analysis Techniques

Publication details

Journal / source
Journal of Physics Conference Series
Volume
3175
Issue
1
Pages
012065–012065
Publication date
1 February 2026
Language
EN