Towards a Healthier Workplace: How Flexos, an Active and Bilateral Shoulder Exoskeleton, Provides Support in Weight-Lifting and Carrying Tasks

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Authors: Gianluca Rinaldi, Vladimiro Suglia, Luca Tiseni, Cristian Camardella, Michele Xiloyannis, Lorenzo Masia, Domenico Buongiorno, Vitoantonio Bevilacqua, Antonio Frisoli, Domenico Chiaradia
Cited by: 4
References: 38

Abstract

Work-related musculoskeletal disorders (WMDs) affect a high percentage of operators performing repeated weight lifting and load carrying in industrial scenarios. Since upper limb muscles are affected in the process, the assistance provided by upper body exoskeletons is increasingly needed to prevent WMDs and their consequent cost to the health system. This paper presents the evaluation of Flexos, a portable, bilateral, shoulder exoskeleton prototype designed to assist logistic and industrial operators in performing occupational tasks. An in-lab assessment was conducted on twelve healthy subjects - 9 males, 3 females - to evaluate Flexos capability in assisting the user during the execution of isometric, dynamic, and carrying-load tasks. Different metrics were extracted from time-series signals to assess the effort related to five targeted muscles surrounding the shoulder complex. Despite the limited experimental size and the prototypal level of the device, Flexos managed to cover almost all the shoulders range of motion - 89.2% flexion/extension, and 88.4% internal/external rotation - and to globally decrease muscular activity in occupational activities, particularly when isometric contractions are required for a prolonged time, with average reductions of -27.2% for the static task, -18.6% for the dynamic task and -23.4% for the carrying-load task.

Fields of Study & Subjects

Musculoskeletal pain and rehabilitation Prosthetics and Rehabilitation Robotics Ergonomics and Musculoskeletal Disorders

Publication details

Journal / source
IEEE Transactions on Robotics
Publisher
Institute of Electrical and Electronics Engineers (IEEE)
Volume
42
Pages
1389–1404
Publication date
1 January 2026
Language
EN