A Comparative Accuracy Study of Nasal Soft Tissue Measurements Using a 3D Facial Scanner and Conventional Methods

Purpose Analysis of facial morphology is a critical component in craniomaxillofacial prosthetics and surgery, serving purposes such as preoperative diagnosis, postoperative evaluation, and symmetry analysis. This study evaluated the accuracy of a structured‐light 3D facial scanner for measuring facial soft tissues. Methods Twenty‐one adult participants were included in this study. A conventional alginate facial impression was obtained from each participant. 3D facial images were also captured using a digital face scanner. Six facial landmarks were identified and recorded on each 3D facial image. The 3D facial scanner and linear caliper measurements on facial casts were employed to measure the distances between landmarks. The accuracy of the 3D facial scanner was evaluated through reliability analysis and paired t ‐tests. Results The mean absolute error of the scanner ranged from 0.18 to 0.44 mm, and the mean relative error ranged from 0.00 to 0.02. Of all the measurements, 69.3% were reproduced within 0.3 mm, and 86.1% within 0.5 mm. The intraclass correlation coefficient (ICC) for all distances was greater than 0.9, demonstrating high consistency. Paired t ‐test analysis indicated no systematic differences in mean measurements between the scanned images and the facial casts ( p > 0.05), except for one distance. Conclusion The findings suggest that the face scanner is a precise and reliable alternative for performing maxillofacial measurements.