Fabrication of diffractive optical elements using aerosol jet printing technology
Abstract
We present a maskless method for fabricating transmission-type diffractive optical elements (DOEs) using aerosol jet printing (AJP). To our knowledge, this work represents a systematic proof-of-concept demonstration of AJP for DOE fabrication. Five distinct geometries were directly printed from CAD designs without masks or cleanroom facilities. Structural characterization using atomic force microscopy (AFM), optical microscopy, profilometry, and XRD confirmed high pattern fidelity. Optical performance under coherent laser illumination showed good qualitative agreement with FFT-based simulations. This approach provides a rapid, cost-effective (
Fields of Study & Subjects
Nanomaterials and Printing Technologies
Advanced optical system design
Nanofabrication and Lithography Techniques
Publication details
- Journal / source
- Applied Optics
- Volume
- 65
- Issue
- 8
- Pages
- 2652–2652
- Publication date
- 17 February 2026
- Language
- EN