Early Detection of Thermal Runaway with Advanced Diagnostics

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Authors: Loraine Torres-Castro, Alex Martin Bates, Nathan Brenner Johnson, Genaro Quintana, Lucas Gray, Tanvir R. Tanim, Lee Walker, Jordan Todd, Geetika Vennam, National Highway Traffic Safety Administration, Sandia National Laboratories
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Abstract

Early Detection of Thermal Runaway With Advanced Diagnostics This research investigated early detection of safety risks of Li-ion battery packs in electric/hybrid vehicles. Early detection technologies included rapid electrochemical impedance spectroscopy, sensing of volatile organic compounds, and H2 gas sensing technology. These sensors were used to monitor cells and packs for failure markers. This research evaluates the warning times during overtemperature and overcharge tests. The results show rapid electrochemical impedance spectroscopy consistently warned earlier for the overtemperature tests. For the overcharge tests, volatile organic compound gas sensors provided an earlier warning. The H2 sensors consistently had the shortest warning time for both test types.

Fields of Study & Subjects

Advanced Battery Technologies Research Advancements in Battery Materials Electrical Fault Detection and Protection

Publication details

Journal / source
ROSA P
Publication date
1 January 2026
Language
EN