Optimization and Qualification of Nano Thin-Film Coating for RF-Sensitive Aerospace Assemblies

Auburn University's Industrial and Systems Engineering Department has developed a no-cost, immersive Lean Manufacturing training platform to expand experiential learning access for both academic and industrial audiences. Supported by a $400,000 National Science Foundation grant, the project transforms Auburn's 4,000-square-foot Integrated Manufacturing Facility (IMF), known as “Tiger Motors,” into a fully interactive, web-accessible learning environment. The IMF is a simulated high-volume automotive assembly system modeled on the Toyota Production System. Using immersive 360° video technology, participants virtually explore the production environment, observe integrated manufacturing processes, and apply lean principles in context, independent of geographic location. Completed training modules include 5S and visual management, as well as current- and future-state value stream mapping, while additional modules addressing cellular manufacturing and continuous improvement with error proofing are in development. Guided virtual exercises enable participants to identify waste, understand process flow, and evaluate pull systems and takt time alignment within a realistic production setting. This immersive platform addresses the growing need for scalable workforce development as U.S. manufacturing reshoring accelerates. By removing barriers of cost and travel, the system provides companies, educators, and students with practical, experience-based Lean Manufacturing training that supports consistent understanding, application, and continuous improvement.