Electro-Actuated Customizable Stacked Fin Ray Gripper for Adaptive Object Handling

Soft robotic grippers provide compliant and adaptive manipulation, but most existing designs address actuation speed, adaptability, modularity, or sensing individually rather than in combination. This paper presents an electro-actuated customizable stacked Fin Ray gripper that integrates these capabilities within a single design. The gripper employs a compact solenoid for fast grasping, multiple vertically stacked Fin Ray segments for improved 3D conformity, and interchangeable silicone or TPU fins that can be tuned for task-specific stiffness and geometry. In addition, a light-guided, vision-based sensing approach is introduced to capture deformation without embedded sensors. Experimental studies—including free-fall object capture and optical shape sensing—demonstrate rapid solenoid-driven actuation, adaptive grasping behavior, and clear visual detectability of fin deformation. Complementary simulations using Cosserat-rod modeling and bond-graph analysis characterize the deformation mechanics and force response. Overall, the proposed gripper provides a practical soft-robotic solution that combines speed, adaptability, modular construction, and straightforward sensing for diverse object-handling scenarios.