A New Force-Controllable Percussion System for Portable Bolt Looseness Detection

Bolted joints are extensively used in mechanical and civil engineering structures because of their low cost, standardized design, and ease of installation and maintenance. The preload in a bolted connection is critical for ensuring joint stability and service reliability; however, preload degradation commonly occurs under complex operating conditions, particularly in environments involving sustained or cyclic vibration. To tackle this problem, this study proposes a portable, force-controllable percussion system for bolt looseness detection. The system integrates a solenoid-driven automatic percussion device, acoustic signal acquisition, onboard data-processing, and real-time visualization of diagnostic results. By adjusting the driving current of the solenoid, the percussion force can be accurately controlled, ensuring stable and repeatable excitation. Benefiting from its compact structure and low cost, the proposed system is suitable for real-time, on-site inspection of bolt looseness. Furthermore, a novel audio-processing approach based on a Siamese Capsule Network is developed to identify bolt looseness conditions. Compared with existing percussion-based techniques, the proposed method exhibits improved classification performance, especially in recognizing bolt states that are unseen during training. Exploratory experimental results validate the effectiveness of the proposed system and demonstrate its strong potential for practical engineering applications.