Model for Structural and Parametric Optimization of the Mechanical Processing Technology for a Product

Optimizing the parameters of the manufacturing process for products in terms of metalworking equipment is one of the key tasks in technological preparation for production. This process is structurally complex, characterized by an ordered set of actions of various types. The basis for improving the efficiency of the technological process is the comprehensive optimization of the parameters of individual elements that form its structure. To solve this problem, an integrated model for comprehensive multi-criteria optimization of a structurally complex process has been developed, establishing a clear hierarchical relationship between its elements. The model is based on the structural decomposition of two processes: the process of forming individual design elements and the technological process of manufacturing a product. Structural hierarchical models have been developed for each process. The structure of the integrated model contains six levels of control. For each level of control, a set of target indicators and control parameters has been formed. The article presents the results of testing the proposed model using the example of optimizing the technological process of mechanical processing for the “Housing” product. As part of the study, structural and parametric optimization of the manufacturing process for this part was carried out. During the study, the structure of the technological processing route was optimized, as well as individual technological operations and technological transitions. Over the course of the work, the technological equipment and processing methods used for shaping a number of surfaces were replaced. As a result of the optimization, the overall labor intensity of the technological process for manufacturing the “Housing” product was reduced by 19.8%, and the manufacturing accuracy of the most critical surfaces was increased by 16.4%. The results confirm the effectiveness of the proposed model for comprehensive optimization of the mechanical processing technological process.