Integration Method for IEC 61850 into Legacy and Modern PLC Systems

In the classic energy sector, as well as in the manufacturing and process industries, Programmable Logic Controller (PLC) systems are used for electrical substation control. However, PLCs frequently do not support the communication protocols defined on the standard International Electrotechnical Commission (IEC) 61850. Therefore, this paper presents a vendor-independent method for the integration of Protection and Control (P&C) Intelligent Electronic Devices (IEDs), components of the substation bay level, in PLCs from the substation station level. The method can be used with legacy and modern controllers that offer an open communication interface, where the use of Transmission Control Protocol/Internet Protocol (TCP/IP) is supported. Since many legacy systems offer an open communication interface, this method makes it possible to reuse PLCs, bringing cost efficiency and ecological benefits. The method can be used in a single or redundant way since redundancy is always required in power distribution control. A prototype was developed for the integration over IEC 61850 Manufacturing Message Specification (MMS), and its functional validation is presented in this paper. This solution, besides reducing hardware and software acquisition costs, also contributes to a reduction in electronic waste (E-Waste) and the achievement of Sustainable Development Goals (SDGs).