Push-Out Testing of Demountable Bolted Shear Connection in Composite Cold-Formed Steel Beams: Experimental Evaluation and Analysis

The Innovative Lightweight Cold-Formed Steel–Concrete Composite Floor System (LWT-FLOOR) addresses key challenges faced by the construction industry related to the efficiency, adaptability, and life-cycle usability of structural elements. Within this context, the present study investigated the behaviour of demountable bolted shear connections in a composite system combining built-up cold-formed steel (CFS) girders and concrete slabs. An experimental programme comprising 18 push-out tests was conducted on two composite configurations: built-up back-to-back CFS sections and built-up sections incorporating a corrugated web. The influence of key parameters, including the bolt diameter, CFS thickness, steel grade, and connector spacing, was evaluated. The results show that increasing the bolt diameter enhanced the shear resistance and initial stiffness while reducing ductility, whereas reducing the CFS thickness led to a moderate decrease in resistance accompanied by a pronounced increase in ductility. The incorporation of a corrugated web increased the ultimate shear resistance by approximately 30–40%. The existing analytical models from current standards were found to be inadequate; however, the introduction of a spacing-dependent correction factor into the prEN 1994-1-1 model significantly improved the prediction accuracy, reducing the coefficient of variation from 16% to 4.36%. The findings provide a quantitative basis for improving the design of demountable shear connections in lightweight composite CFS-concrete systems.