Micro- and Mesoporous Silica-Based Materials as Support Catalysts in Reforming Reactions

Reforming processes are key technologies for the production of hydrogen and synthesis gas from hydrocarbon feedstocks, with steam reforming and dry reforming being the most extensively studied routes. Steam reforming remains the dominant industrial process due to its high efficiency and economic viability; however, its associated CO2 emissions raise environmental concerns, partially mitigated through an integration with carbon capture and storage technologies. Dry reforming has emerged as an attractive alternative, although it requires high operating temperatures and suffers from catalyst deactivation. Catalyst design is therefore critical for improving process efficiency and stability. Supported metal catalysts, particularly Ni-based systems, are widely employed, with the support material playing a decisive role in metal dispersion, resistance to sintering and coking, and reaction selectivity. Microporous and mesoporous silica-based materials, including zeolites and ordered mesoporous silicas, offer tunable structural and surface properties that enhance catalytic performance. The novelty of this work lies in its holistic approach to reforming catalysis, where the catalytic performance is not discussed solely in terms of active metals, but is systematically correlated with the surface properties, chemical composition, and structural features of silica-based supports. Moreover, this study expands the perspective to alternative and less-explored feedstocks. By considering multiple fuels and support types, the study provides new design guidelines for developing more efficient and sustainable reforming catalysts.