Laser-Clad TiB2–TiC Ferroboron Coatings Resist Molten Al

Carbon steel components used in aluminum alloy casting are prone to severe corrosion by molten aluminum, which significantly shortens their service life. To address this limitation, protective coatings were applied to improve corrosion resistance and extend durability. In this study, laser-clad TiB2–TiC reinforced ferroboron coatings were fabricated on carbon steel substrates. The microstructure, phase composition, and interface characteristics were systematically analyzed. Electrochemical and immersion tests were conducted to evaluate corrosion resistance in molten aluminum. The results demonstrate that the composite coating forms a dense barrier layer that effectively prevents aluminum infiltration and suppresses intermetallic compound growth. Consequently, the coated carbon steel exhibits markedly enhanced resistance to molten aluminum attack, providing a promising solution for extending the lifetime of steel components in aluminum alloy casting environments.