Regulation of Droplet Spreading Behavior by Superhydrophobic Meshes Under Fluid Penetration Phenomena

Droplet impact on porous mesh surfaces is a common phenomenon in fields such as thermal management systems, biomedical manufacturing, and precision agriculture. As a substrate with microstructures, the mesh surface allows liquid penetration upon droplet impact. The resulting loss of liquid mass significantly alters the impact dynamics of the residual droplet on the surface. This study experimentally compares the behavior of water droplets impacting superhydrophobic mesh surfaces with different pore sizes against that on smooth surfaces. It focuses on analyzing how liquid penetration affects parameters such as spreading time (ts), maximum spreading factor (βmax), contact time (tc), and droplet height (h). The results show that the substantial liquid loss induced by large-pore meshes directly leads to a marked decrease in spreading time and maximum spreading factor. Furthermore, the “pancake bouncing” phenomenon observed on the superhydrophobic mesh surfaces significantly shortens the contact time, providing a new perspective for minimizing the contact duration between droplets and solid surfaces. By establishing the correlation between pore size and droplet impact behavior, this study provides key structural design guidelines for applications such as advanced printing systems and efficient pesticide spraying, thereby achieving the goal of proactively regulating liquid dynamics through surface microstructure.