Effect of Pressure and Temperature on the Microstructure and Vickers Microhardness of the CoCrFeMnNiAl1.5 Alloy During Conventional Sintering and High-Frequency Induction Sintering

This study evaluates the effects of sintering time and applied pressure on the microstructure and Vickers microhardness of the CoCrFeMnNiAl1.5 alloy during consolidation. Samples were obtained by mechanical alloying and consolidated using two routes: conventional sintering (CS) and high-frequency induction sintering followed by high-temperature heating (HFIHS + HTH). For both methods, the pressure (0.3–1.5 GPa) and holding time (1–4 h) were varied. The results show that the HFIHS + HTS route produces a finer microstructure, with notably more homogeneous Cr segregation at high pressures, resulting in higher Vickers hardness values (up to 770 HV). In addition, the pressure applied during HFIHS promotes a mechanism of forced atomic mobility. This mechanism facilitates the migration of atoms toward energetically favorable sites, such as grain boundaries. At the same time, it restricts precipitate growth and Cr-rich segregation and activates densification mechanisms without requiring sustained pressure. The optimal parameters (0.9 GPa and 1 h) produce the best microstructural and mechanical response, highlighting the potential of this alloy for use in coatings and structural components in the automotive and aerospace industries.