Fabrication of Superhydrophobic Radiative Heat-Dissipating Conductors with Porous Structures and Its Thermal Dissipation Performance

Enhancing the ampacity of existing overhead transmission conductors through surface heat-dissipation regulation is important for grid capacity expansion. Herein, a superhydrophobic radiative heat-dissipating conductor was fabricated by combining phosphoric acid anodization with low-surface-energy modification. Porous anodic aluminum oxide (AAO) layers were in situ constructed on ACSR conductors under different anodizing current densities and oxidation times, followed by modification with hexadecyltrimethoxysilane or 1H,1H,2H,2H-perfluorodecyltrimethoxysilane to obtain H-AAO and F-AAO conductors, respectively. The surface morphology, optical properties, wettability, electrical resistance, current-induced temperature rise, and aging stability were systematically evaluated. The porous AAO layer enhanced the broadband infrared emissivity of the conductor surface while maintaining relatively high solar-band reflectance. The F-AAO conductor exhibited a water contact angle of 164.9° and a sliding angle of 1.8°, confirming excellent super-hydrophobicity. At 450 A, the steady-state temperature of the F-AAO conductor decreased from 106.85 °C for the Bare conductor to 75.34 °C. Under a 70 °C temperature limit, the allowable current increased from 343.58 to 431.57 A, corresponding to a 25.6% enhancement. Moreover, the F-AAO conductor retained stable heat-dissipation performance after 28 days of thermal aging. These findings demonstrate that anodization-assisted surface engineering is a feasible strategy for improving radiative heat dissipation, environmental adaptability, and current-carrying performance of overhead transmission conductors.