Structure and Thermophysical Properties of Phase Change Materials Used in a Lithium-Ion Coin Battery Thermal Management System

Phase change materials (PCMs) have emerged as an innovative solution in thermal energy storage and thermal management systems (TMS) owing to their outstanding latent heat of fusion during the phase change process. This study is especially addressed to the battery TMS based on Organic PCMs for fast charging/discharging applications of lithium-ion batteries (LIBs). These fast processes generate excessive heat during operation, degrade battery performance, decrease energy efficiency, and reduce the lifespan and safety of batteries. Organic PCMs exhibit desirable properties, including high latent heat capacity, good thermal characteristics, low cost, and ease of integration. The major challenge for the successful application of organic PCM comprises its low thermal conductivity, which impacts the heat storage and release rates. PCM-based Paraffin Wax (PW) has been designed by including expanded graphite (EG) as a high thermal conductivity additive in high latent heat of paraffin wax. Experiments focused on the effects of heating methods (microwaves/S-type EG composition and conventional electric oven/S′-type EG composition) of expandable graphite on the thermophysical properties of different PW/EG composites. The crystal and chemical structure of the study samples were analyzed by X-ray diffraction and Fourier-Transform Infrared spectroscopy. The battery module created with PW/EG composites were ample examined using charging/discharging experiments at five different C-rates. The effect of current rates on battery surface temperature is investigated in two cases: with PCM cooling and with air cooling. A 20.43% decrease in battery temperature is found at 5C rate with PCM cooling and a maximum reduction in battery charging time of 43.77%.