Design and Investigation of Electromagnetic Characteristics of a Field-Modulated Permanent Magnet Vernier Generator

This paper presents a 10 kW outer-rotor field-modulated permanent magnet vernier generator tailored for low-speed direct-drive applications. It employs an outer-rotor Spoke-array configuration, which effectively mitigates the leakage flux between adjacent pole pairs. First, the topology and operating principle of the proposed generator are elaborated. Analytical calculations of key design parameters are then performed to accelerate the modeling process. A systematic parametric sweep is conducted to optimize the motor parameters, based on which a 2D finite element analysis model is established. Comprehensive FEA simulations are carried out to investigate its flux regulation capability, static and dynamic characteristics, and permanent magnet demagnetization risk. The results demonstrate that the Spoke-array permanent magnet array effectively suppresses leakage flux, achieving a volumetric power density of 387.5 kW/m3, and the no-load back electromotive force achieves a peak amplitude of 270 V with a total harmonic distortion as low as 3.7%, which is significantly higher than that of conventional permanent magnet vernier generators. Finally, a 30-slot/23-pole prototype is fabricated and tested. The experimental results show excellent agreement with the simulation predictions, validating the effectiveness of the proposed design.