Development of Intelligent Genetic Optimization Algorithm for Fluid–Thermal Interaction in Machinery Engine Cooling Systems

With advancements in simulation technology, fluid–thermal interaction (FTI) has become a vital tool in machinery powertrain development. Traditional engine cooling systems, with mechanically coupled components like water pumps and fans, lack adaptive cooling control. Electronic cooling systems, however, use variable-speed components to enhance performance. Combining FTI simulations with intelligent optimization algorithms offers a novel approach to designing control strategies for these systems. This study establishes a multi-objective optimization model for pump and fan speed control in electronic cooling systems. Using MATLAB/Simulink 2018 and Fluent 2022R1, co-simulations were performed, and an elite-strategy-based NSGA-II algorithm was implemented. Different weights were assigned to optimization objectives based on engine performance requirements. The results provide fitted functions for heat exchange capacity and cylinder liner temperature versus flow rates, along with optimal solutions for a 65 kW engine under three weight configurations. These findings support control strategy design and demonstrate the integration of FTI with genetic algorithms.