Evaluating Feedstock Pretreatment Methods to Unlock Co-Digestion in Small-Scale Biogas Systems: A Multi-Criteria Approach to System Integration and Decision Making

Small-scale biogas plants in developing countries present a viable alternative to traditional polluting energy sources, particularly in rural and underserved communities. These systems typically rely on locally sourced livestock manure; however, inconsistent supply often results in underfeeding, reduced biogas production, and, in many cases, system abandonment. Co-digestion with crop residues presents a promising strategy to enhance feedstock availability and system resilience. However, the recalcitrant nature of lignocellulosic biomass and limited access to suitable pretreatment technologies have constrained its adoption. This paper evaluates feasible pretreatment methods for integrating crop residues, especially straw, into small-scale biogas systems. Using the Analytic Hierarchy Process (AHP), pretreatment methods are assessed based on five criteria: (i) technology simplicity, (ii) energy requirements, (iii) capital and operational costs, (iv) effectiveness, and (v) environmental impact. The analysis identifies microbial pretreatment using the liquid fraction of digestate, combined with mechanical size reduction, as the most suitable approach for small-scale implementation, utilizing low-cost, simplified mechanical devices adaptable to various crop residues with minimal energy input. A conceptual design of a demonstration plant is proposed to validate this integrated pretreatment approach and assess its impact on biogas yield, system performance, and technology adoption. The design incorporates an on-site digestate separation unit to supply microbial inoculum and emphasizes simplicity and cost-effectiveness in material handling and energy use. Pilot trials are proposed to evaluate key performance indicators, including specific methane yield (LCH4/gVS added), volatile solids reduction (%), and methane content increase (%), ensuring evidence-based adoption and practical applicability of the design.