Effect of Temperature Variations on Brake Squeal Characteristics in Disc Brake Systems

Brake squeal is an undesirable high-frequency noise caused by vibrations induced by friction in disc brake systems. The noise is strongly affected by temperature, as this influences the material properties of the friction pair and the dynamic behaviour of the brake components. This study investigates the effect of temperature changes on the squeal characteristics of a disc brake system under different operating conditions. Experiments are carried out using a laboratory-scale test setup comprising a rotating disc, pneumatically actuated callipers, and precise measurement equipment. A series of test combinations is performed by systematically varying three parameters: disc surface temperature (40, 55, 70, 85, 100 °C), brake pressure (4.0 bar), and disc rotational speed (50, 100, 150, 200 rpm). Acceleration data are acquired using an accelerometer mounted directly on the calliper, while sound pressure data are measured with a fixed-position microphone located 0.5 m from the disc surface. The collected data are analyzed in the time and frequency domain to identify squeal events and their dominant frequencies. The effect of temperature on brake squeal noise and vibration varies with operating conditions, showing different patterns at low and high disc speed at constant brake pressure. This highlights the importance of considering both thermal and mechanical factors together when addressing brake squeal.