Coupled Black Soldier Fly Larvae Processing and Anaerobic Digestion Technologies for Enhanced Vacuum Blackwater Treatment and Resource Recovery: A Review

Concentrated wastewater streams, like vacuum blackwater (VBW), pose significant management challenges due to their high organic strength and pathogen loads. This review evaluates an integrated biorefinery model employing sequential black soldier fly larvae (BSFL) bioconversion and thermophilic anaerobic digestion (TAD) as a circular solution for effective VBW management. The BSFL pretreatment facilitates bio-stabilization, mitigates ammonia inhibition via nitrogen assimilation, and initiates contaminant degradation. However, this stage alone does not achieve complete hygienization, as it fails to inactivate resilient pathogens, including helminth eggs and spore-forming bacteria, thus precluding the safe direct use of frass as fertilizer. By directing the frass into TAD, the system addresses this limitation while enhancing bioenergy recovery: the frass serves as an optimized, nutrient-balanced substrate that increases biomethane yields, while the sustained thermophilic conditions ensure comprehensive pathogen destruction, resulting in the generation of a sterile digestate. Additionally, the harvested larval biomass offers significant valorization flexibility, making it suitable for use as high-protein animal feed or for conversion into biodiesel through lipid transesterification or co-digestion in TAD to yield high biomethane. Consequently, the BSFL-TAD synergy enables net-positive bioenergy production, achieves significant greenhouse gas mitigation, and co-generates digestate as sanitized organic biofertilizer. This cascading approach transforms hazardous waste into multiple renewable resources, advancing both process sustainability and economic viability within a circular bioeconomy framework.