Valorization of Produced Water from Oilfields for Microbial Exopolysaccharide Synthesis in Stirred Tank Bioreactors

The increasing volume of produced water (PW) generated by oil extraction activities has intensified the need for environmentally sustainable strategies that enable its reuse and valorization. Biotechnological approaches, particularly those involving the microbial production of value-added compounds, offer a promising route for transforming PW from an industrial waste into a useful resource. In this context, bacterial exopolysaccharides (EPS) have gained attention due to their diverse functional properties and applicability in bioremediation, bioprocessing and petroleum-related operations. This study evaluated the potential of Lelliottia amnigena to synthesize EPS using oilfield PW as a component of the culture medium in stirred-tank bioreactors. Three conditions were assessed: a control using distilled water (dW), PW diluted to 25% (PW25%) and dialyzed PW (DPW). Batch experiments were conducted for 24 h, during which biomass growth, EPS accumulation and dissolved oxygen dynamics were monitored. Post-cultivation analyses included elemental and monosaccharide composition, scanning electron microscopy and rheological characterization of purified EPS solutions. EPS production varied among treatments, with dW and DPW yielding approximately 9.6 g L−1, while PW25% achieved the highest productivity (17.55 g L−1). The EPS samples contained fucose, glucose and mannose, with compositional differences reflecting the influence of PW-derived minerals. Despite reduced apparent viscosity under PW25% and DPW conditions, the EPS exhibited physicochemical properties suitable for biotechnological applications, including potential use in fucose recovery, drilling fluids and lubrication systems in the petroleum sector. The EPS also demonstrated substantial adsorption capacity, incorporating salts from PW and contributing to contaminant removal. This study demonstrates that PW can serve both as a substrate and as a source of functional inorganic constituents for microbial EPS synthesis, supporting an integrated approach to PW valorization. These findings reinforce the potential of EPS-based bioprocesses as sustainable green technologies that simultaneously promote waste mitigation and the production of high-value industrial bioproducts.