Fire Performance of Ventilated Rendered Facades with EPS Insulation: Full-Scale DIN-Type Evaluation and Influence of Cavities on Flame Spread

The fire performance of ventilated facade systems incorporating combustible insulation remains a critical issue in contemporary building design. This study presents a full-scale natural-fire test of a ventilated, rendered facade system containing 150 mm expanded polystyrene (EPS) insulation, conducted in accordance with the DIN 4102-20 methodology. Temperature measurements were recorded at key facade locations via K-type thermocouples, and flame spread, materials melting, and degradation were documented through visual observations. The combustion chamber reached a peak temperature of 912 °C, while the thermocouple located above the opening recorded a maximum temperature of 786 °C. No sustained flaming or debris above the 3.5 m height limit was observed, yet significant internal EPS melting occurred throughout the cavity. These findings underscore the potency of the “chimney effect” in ventilated cavities, highlight the limitations of the current acceptance criteria, and provide evidence relevant to ongoing efforts to develop more coherent approaches to facade fire-safety assessment.