Determination of the Centre of Gravity of Electric Vehicles Using a Static Axle-Load Method

Accurate determination of a vehicle’s centre of gravity (CoG) is fundamental to driving dynamics, safety, and engineering design. However, existing static CoG estimation methods often neglect tyre deflection and detailed wheel geometry, which can introduce significant errors, particularly in electric vehicles, where the low and concentrated mass of the battery pack increases the sensitivity of vertical CoG calculations. This study presents a refined static axle-load-based method for electric vehicles, in which the influence of tyre deformation and lifting height on the accuracy of the vertical centre of gravity coordinate is explicitly considered and quantitatively justified. To minimise human error and accelerate the evaluation process, a custom-developed Python (Python 3.13.2.) software tool automates all calculations, provides an intuitive graphical interface, and generates visual representations of the resulting CoG position. The methodology was validated on a Volkswagen e-Golf, demonstrating that the proposed approach provides reliable and repeatable results. Due to its accuracy, reduced measurement complexity, and minimal equipment requirements, the method is suitable for design, educational, and diagnostic applications. Moreover, it enables faster and more precise preparation of vehicle dynamics tests, such as rollover assessments, by ensuring that sensor placement does not interfere with vehicle behaviour.