Performance and Numerical Simulation of Gel–Foam Systems for Profile Control and Flooding in Fractured Reservoirs

Enhanced oil recovery (EOR) in fractured reservoirs presents significant challenges due to fluid channeling and poor sweep efficiency. In this study, a synergistic EOR system was developed with polymer-based weak gel as the primary component and foam as the auxiliary enhancer. The system utilizes a low-concentration polymer (1000 mg·L−1) that forms a weakly cross-linked three-dimensional viscoelastic gel network in the aqueous phase, inheriting the core functions of viscosity enhancement and profile control from polymer flooding. Foam acts as an auxiliary component, leveraging the high sweep efficiency and strong displacement capability of gas in fractures. These two components synergistically create a multiscale enhancement mechanism of “bulk-phase stability control and interfacial-driven displacement.” Systematic screening of seven foaming agents identified an optimal formulation of 0.5% SDS and 1000 mg·L−1 polymer. Two-dimensional visual flow experiments demonstrated that the polymer-induced gel network significantly improves mobility control and sweep efficiency under various injection volumes (0.1–0.7 PV) and gravity segregation conditions. Numerical simulation in a 3D fractured network model confirmed the superiority of this enhanced system, achieving a final oil recovery rate of 75%, significantly outperforming gas flooding (65%) and water flooding (59%). These findings confirm that weakly cross-linked polymer gels serve as the principal EOR material, with foam providing complementary reinforcement, offering robust conformance control and enhanced recovery potential in fracture-dominated reservoirs.