Low Molecular Weight Acid-Modified Aluminum Nitride Powders for Enhanced Hydrolysis Resistance

Aluminum nitride (AlN) possesses an exceptional combination of high thermal conductivity and an ultra-wide band gap, rendering it highly attractive for electronic packaging and semiconductor substrate applications. In this study, surface chemical modification of AlN powders was performed employing low-molecular-weight organic acids, successfully yielding hydrolysis-resistant AlN powders. The underlying mechanisms responsible for the improved anti-hydrolysis performance imparted by both single organic acids and the composite acid were systematically investigated using X-ray diffraction (XRD), scanning electron microscope (SEM), and transmission electron microscope (TEM), characterization techniques. The results reveal that Oxalic acid within the concentration range of 0.25 M to 1.50 M partially inhibits the hydrolysis of aluminum nitride (AlN); however, hydrolysis products such as aluminum hydroxide are still formed. In the case of citric acid, a higher concentration leads to a stronger anti-hydrolysis effect on the modified AlN. No significant hydrolysis products were detected when the AlN sample was treated in a 1 M aqueous citric acid solution at 80 °C. The effectiveness of the organic acids in enhancing the hydrolysis resistance of AlN follows the order: composite acid (citric acid + oxalic acid) > citric acid > oxalic acid. Under the action of the composite acid, the AlN diffraction peaks exhibit the highest intensity. Furthermore, TEM observations reveal the formation of an amorphous protective layer on the surface, which contributes to the improved hydrolysis resistance. Analytical results confirmed that the surface modification process, mediated by citric acid, oxalic acid, or the composite acid, involved an esterification-like reaction between the surface hydroxyl groups on AlN and the chemical modifiers. This reaction led to the formation of a continuous protective coordination layer encapsulating the AlN particles, which serves as an effective diffusion barrier against water molecules, thereby significantly inhibiting the hydrolysis reaction.