Monitoring and Control System Based on Mixed Reality and the S7.Net Library

The predominant approach in the realm of industrial process monitoring and control involves the utilization of HMI (Human–Machine Interface) interfaces and conventional SCADA (Supervisory Control and Data Acquisition) systems. This limitation restricts user mobility, interaction with industrial equipment, and process status assessment. In the context of Industry 4.0, the ability to monitor and control industrial processes in real time is paramount. The present paper designs and implements a system for monitoring and controlling an industrial assembly line based on mixed reality. The technology employed to facilitate communication between the system and the industrial line is S7.Net. These elements facilitate direct communication with the industrial process equipment. The system facilitates the visualization of operating parameters and the status of the equipment utilized in the industrial process and its control. All data is superimposed on the physical environment through virtual operational panels. The system functions independently, negating the necessity for intermediate servers or other complex structures. The system’s operation is predicted on a series of algorithms. These instruments facilitate the automated analysis of industrial process parameters. These devices are utilized to ascertain the operational dynamics of the industrial line. The experimental results were obtained using a real industrial line. These models are employed to demonstrate the performance of data transmission, the identification of the system’s operating states, and the system’s ability to shut down in the event of operating errors. The proposed system is designed to function in a variety of industrial environments within the paradigm of Industry 4.0, facilitating the utilization of multiple virtual interfaces that enable user interaction with various elements through which the assembly process is monitored and controlled.