Development of Nanostructured Composite Coating with Antibacterial Properties on Anodized Stainless Steel

Copper has become more important owing to its eco-friendliness and persistent efficacy against infections. Furthermore, copper has benefits such as safety in use and durability. This study aimed to develop and assess the antibacterial efficacy of stainless steel coated with a composite layer, which is nanostructured and incorporates copper, to create antibacterial surfaces with good adherence and good corrosion resistance. The composite coating was produced using anodic oxidation, with an external copper layer applied via pulse electroplating. The homogenous cauliflower-like covering showed important characteristics, like increased surface roughness, boosted surface free energy, reduced contact angle, and higher hardness. Additionally, the adherence between the composite covering and the substrate was exceptional. Electrochemical experiments indicated aggressive corrosion behavior in chloride-containing settings. Antibacterial tests were conducted on four prevalent bacterial strains: Staphylococcus aureus, Escherichia coli, Pseudomonas aeruginosa, and Salmonella typhimurium—microorganisms often linked to healthcare and environmental pollution. The coating exhibited enhanced antibacterial efficacy relative to untreated steel and anodized steel. Results indicated that the composite coating is an effective and possibly cost-efficient method for controlling the surface proliferation of the mentioned pathogens.