Simulation-Based Structural Optimization of Composite Hulls Under Slamming Loads: A Transferable Methodology for Resilient Offshore Applications

The growing demand for floating offshore structures calls for lightweight, impact-resilient, and sustainable design approaches. This study explores the optimization of composite fibree layup in a 30 m hull subjected to slamming-type hydrodynamic loads. Although based on a recreational vessel, the model serves as a transferable case for offshore applications such as wave energy devices, offshore wind platforms, and floating PV systems. A finite element method (FEM) model was developed using shell elements and a sinusoidal time-dependent pressure to simulate slamming events on the wet surface of the hull. The response was evaluated under different fiber orientation schemes, aiming to reduce structural mass while maintaining stress levels within safety margins. Results showed that strategic layup optimization led to a measurable reduction in total material usage, without compromising structural integrity. These outcomes suggest multiple advantages, including an approximately 14% reduction in raw material demand, which in turn facilitates for potential downsizing of propulsion systems and transportation energy due to lighter structures. Such improvements contribute indirectly to reduced emissions and operational costs. The methodology presented offers a replicable approach to composite optimization under transient marine loads, with relevance for sustainable offshore structural design.