Experimental Investigation of a Highly Loaded Half-Journal Bearing

A dedicated experimental rig is presented for a half-journal bearing operating under highly loaded, well-controlled hydrodynamic lubrication conditions relevant to turbomachinery. The apparatus combines pressure measurements in the film, distributed temperature measurements in the shaft and bush, and ultrasonic film-thickness measurements that map the circumferential film-thickness profile across the lubrication region. Experiments are reported for normal loads of 5–20 kN and shaft speeds of 1000–4000 rpm with controlled oil supply conditions. The measured pressure and temperature trends are consistent with established hydrodynamic lubrication behaviour. The film thickness measurements confirm full-film operation across the tested operating envelope, while indicating increased uncertainty in regions affected by cavitation. A correlation for the temperature rise due to viscous heating is proposed as a compact representation of the data. The rig design and accompanying measurements provide a benchmark-quality data set intended for validation and development of thermal elasto-hydrodynamic lubrication (TEHL)/computational fluid dynamics (CFD) models under high load and speed conditions.