Oxide Layer Formation on AA2024-T3 Aircraft Alloy via Anodization in Environmentally Conscious Organic Acid Electrolytes

The recent endeavor to establish a sustainable society, with respect to environmental protection and occupational health prevention, imposes the need for the development of environmentally friendly anodization electrolytes. In addition, these electrolytes should be composed of biocompatible organic acids derived from renewable sources. In response to these challenges, a need arises to seek environmentally conscious alternatives to the widely used sulfuric acid anodization electrolytes. Accordingly, a comparative study was performed on the anodic polarization of AA2024-T3 aircraft alloy samples for 30 min at 0 or 20 °C. The respective electrolytes were composed of 0.5 M solutions of oxalic, citric, tartaric acids, or glycine. The comparative analysis included optical metallographic microscopy (OMM), scanning electron microscopy (SEM), determination of color characteristics and wettability, chemical composition analysis by X-ray photoelectron spectroscopy (XPS), and assessment of the corrosion protective properties of the obtained layers. The latter were defined by the application of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization scanning (PDS) after 24 h of exposure to a 0.5% NaCl solution. Among the most important conclusions is that the barrier properties of the layers obtained in citric and tartaric acid electrolytes remarkably exceed those of the film obtained in oxalic acid. The use of glycine does not result in film formation at all. The process temperature did not have as strong an effect as the electrolyte composition.