Impact of Decorative Ceramic Screen Printing on the Optical and Photovoltaic Performance of Glass Covers for BIPV Applications

This study evaluates the effect of decorative ceramic screen printing on the optical and photovoltaic performance of glass covers intended for building-integrated photovoltaics (BIPV). Nine ceramic-printed glass samples with different colors and optical densities were compared with a 4 mm Optiwhite reference glass and a bare silicon solar cell. The samples were characterized by UV-VIS-NIR spectrophotometry, energy-dispersive X-ray spectroscopy (EDS), and electrical measurements under simulated AM 1.5G irradiation at 1000 W/m2. The optical results showed that the Optiwhite reference provided the highest transmittance, whereas the printed samples exhibited lower transmission, typically in the range of 60–80% in the visible region, depending on the coating type. Among the decorative variants, sample 1 showed the highest transparency, while sample 6 exhibited the lowest transmittance. The spectral behavior of the coated glasses indicates that the ceramic layers modify the photon flux reaching the solar cell through wavelength-dependent absorption and scattering effects. The photovoltaic measurements confirmed a clear relationship between decorative coating and electrical performance. Relative to the Optiwhite-covered reference cell, the printed samples showed power losses ranging from approximately 17% to 32%, with sample 1 achieving the highest maximum power among the decorative variants at 1.41 W, and sample 4 the lowest at 1.16 W. The main electrical effect of the ceramic coatings was a reduction in short-circuit current, whereas the open-circuit voltage remained nearly constant across the tested samples. EDS analysis identified the presence of ceramic-layer constituents associated with silica-, zinc-, titanium-, iron-, cobalt-, aluminum-, and fluorine-containing compounds, supporting the interpretation of vitrified decorative coatings formed during high-temperature processing. Overall, the results demonstrate that decorative ceramic printing can provide a practical compromise between architectural appearance and photovoltaic output when the optical density of the coating is appropriately controlled.