Correlation-Driven Multisensory Fusion for Intelligent Fault Analysis in Induction Motors

Induction motors are critical in modern industry, powering over 70% of industrial processes. Reliable operation is essential to minimize downtime and ensure production continuity. This paper proposes an integrated multimodal methodology for fault diagnosis and prognosis in induction motors, based on an extended Pearson and Gain feature fusion framework. The approach preprocesses vibration, current, voltage, torque, and speed signals through denoising, normalization, synchronization, and sliding-window segmentation. Over 200 features per window are extracted across time, frequency, envelope, wavelet, harmonic, slip-based, and MCSA domains. A key innovation is correlation-driven multimodal fusion, combining Pearson correlation, spectral coherence, cross-spectral energy, and mutual information to produce Gain-enhanced features with improved discriminative capability. Fault diagnosis is performed using RF, SVM, XGBoost, and MLP models, with time-aware data splitting to avoid temporal leakage. Prognosis employs a continuous Degradation Index (DI) modeled via Gaussian Process Regression for uncertainty-aware prediction, with failure probability and Remaining Useful Life (RUL) estimated from DI thresholds. Experimental results demonstrate that the proposed methodology achieves diagnostic accuracy above 97%, enhances feature relevance, and provides stable long-term prognostic performance, offering a robust framework for predictive maintenance of induction motors.