Parameter Optimization of ADRC for Rolling-Mill Hydraulic Screw-Down Synchronization Based on a WMA–PSO Hybrid Algorithm

Parameter tuning for Active Disturbance Rejection Control (ADRC) in rolling mill hydraulic synchronization systems is critical for enhancing strip quality. Conventional manual trial-and-error methods often yield suboptimal results. This paper proposes a hybrid algorithm, WMA-PSO, integrating the Humpback Whale Migration Algorithm (WMA) with Particle Swarm Optimization (PSO) through an adaptive fusion weight strategy. This approach effectively balances global exploration and local exploitation, improving optimization accuracy and efficiency. Evaluation on the CEC-2005 benchmark suite shows that WMA-PSO outperforms several state-of-the-art algorithms. Simulation experiments on ADRC tuning in a rolling mill system demonstrate that the WMA-PSO-optimized controller achieves the smallest synchronization error and superior overall control performance compared to other methods. The results validate WMA-PSO as an effective tool for automated parameter tuning in complex industrial control systems.